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Ready Mix Concrete

What is Concrete?

The most common form of concrete consists of Pottland cement, mineral aggregates and water. Contrary to common belief, concrete does not solidify from drying after mixing and placement. Instead, the cement hydrates, gluing the other com

Where is concrete used?

concrete is used to make pavements, building structures, foundations, motorways/roads, overpasses, parking structures, brick/block walls and bases for gates, fences and poles. Concrete is used more than any other man-made material on the planet.

Concrete Workability / Consistence

Workability is the ability of a fresh (plastic) concrete mix to fill the form/mould properly with the desired work (vibration) and without reducing the concrete's quality. Workability depends on water content, additives and aggregates. Workability is normally measured by the "Slump test", a simplistic measure of the plasticity of a fresh batch of concrete.

1

Slump Classes
Equivalent Consistence
Tolerance
25mm slump
S1
0 - 60 mm
70mm slump
S2
40 - 110
125mm slump
S3
90 - 170
185mm slump
S4
150 - 230
250mm slump
S5
210mm +

Product List

Old description BS 5328
New description EN 206-1
C7.5
C6/7.5
C10
C8/10
C12.5
C10/12.5
C15
C12/15
C20
C16/20
C25
C20/25
C30
C25/30
C35
C28/35
C40
C32/40

Product List Cont'd

  • P100 (Trench Fill)
  • Floor Screed SP225
  • Floor Screed SP265
  • Floor Screed SP300
  • Floor Screed SP340
  • Building Mortar
  • Plastering Mortar


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Typical Uses

  • C6/7.5 Kerb bedding/backing, mud mats
  • C8/10 As above, foundations
  • C10/12.5 As above
  • C12/15 Foundations
  • C16/20 Sub-floors, paths
  • C20/25 General purpose floors
  • C25/30 Lanes, Yards, industrial floors, steel stanchion bases
  • C28/35 Silos, slurry tanks
  • C32/40 Culverts, bridge construction


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Typical Uses Cont'd

  • C16/20 to C32/40 also available in Pump & Fine
  • Stone Mixes for restricted access and limited depth situations respectively
  • P100 Trench fill
  • Floor Screed SP225 & 265 Dwelling Floor
  • Floor Screed SP300 & 340 Indust'l Floor
  • Building Mortar Conc. Block & Brick laying
  • Plastering Mortar Internal plaster & external render


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Cement Types & Combinations

  • Portland Cement (PC)
  • Sulphate Resisting (PC)
  • Rapid Hardening PC
  • Pulverised Fuel Ash (PFA)
  • Ground Granulated Blastfurance Slag (GGBS)


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Admixtures

What are Chemical Admixtures for Concrete?

EN 934 defines admixtures as follows: ‘Materials added during the mixing process of concrete in a quantity not more than 5% by mass of the cement to modify the properties of the mix in the fresh or hardened state.’

Types of Concrete Admixtures

  • Water Reducers / Plasticisers
  • Superplasticisers
  • Accelerators
  • Retarders
  • Air Entraining Agents
  • Waterproofers


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Water Reducers / Plasticisers

  • Adsorbs onto cement particles
  • Reduces inter-particle attraction
  • Breaks up flocs
  • Improves cement dispersion
  • Reduces viscosity of mix
  • More efficient use of water present
  • Allows cement reduction while maintaining strength
  • Overdosage effects - retardation


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Superplasticisers

  • Similar action to normal plasticisers
  • Electrostatic repulsion
  • Higher efficiency
  • Less side effects allowing higher dosage
  • Very high water reduction or very high workability
  • Overdosage effects – retardation and segregation


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Accelerators

  • Increase early strength
  • Offset effects of low temperatures
  • Usually increase rate of rise in early temp
  • May also increase rate of stiffening
  • Enables early stripping of formwork or finishing of floors


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Retarders

  • Adsorbs onto cement grains
  • Slowing water penetration and hydration
  • Eventually hydration begins
  • Setting continues as normal
  • Reduced risk of cold joints
  • Reduce thermal cracking
  • Allow long draws


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Air Entraining Agent

  • Deliberate entrainment of air bubbles of about 0.1mm diameter
  • 3 – 6% air content
  • Improved handling of harsh mixes (improved ‘fattiness’)
  • Improved freeze-thaw resistance
  • Overdosage effects – strength reduction (5% air – up to 30% strength reduction)


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Waterproofers

  • Function by lining or physically blocking pores
  • Reduces size and number of pores
  • Pore blocking type effective against a hydrostatic head
  • Inhibit corrosion


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Other Additions

  • Pigments
  • Polypropylene Fibres
  • Steel Fibres
  • Micro-Silica


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Polypropylene Fibres

  • Non-absorbent fibres added to the truck mixer at the plant or on site
  • Designed to achieve maximum distribution and freedom from clustering
  • Substantially reduce formation of plastic settlement and shrinkage cracks
  • Inhibit bleeding to concrete surface


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Polypropylene Fibres Cont'd

  • Lowers permeability of concrete i.e. more water resistant
  • Resists impact and shatter forces
  • Increases freeze-thaw durability
  • Can replace top steel mesh reinforcing (not structural) in ground supported slabs


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Steel Fibres

  • Made from hard-drawn steel wire, usually with hooked ends for anchorage
  • Sometimes glued in bundles to help prevent balling
  • Some systems are fibre only and some incorporate rebar
  • Gives ductile concrete with a high load bearing capacity


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Steel Fibres Con'd

  • Efficient crack control
  • Durability
  • Quick and relatively easy application
  • Efficient and cost effective
  • Reduction or elimination of joints in floors


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